When the embroidery size chart isn’t followed, designs can shift, stretch or lose their shape. Detailed embroidery artwork, bold western embroidery patches and clean embroidery patch styles show these issues quickly because each stitch needs the right amount of space. Using the correct size keeps everything balanced and helps stitches land in the right place on hats, jackets and shirts.

A consistent embroidery size chart also helps maintain quality across multiple items. It reduces waste, improves the way the machine runs and makes reorders easier whether you’re handling mascots, small logos or a logo emb file. If you need help choosing the right size or want to place an order, the DigitizeStitch team is always available.